Protecting natural flavors, leading the future of food safety — ZONGON continuous spice steam
[Upgrading the Spice Industry Amid the Food Safety Wave]
In today's era of consumption upgrades and rising health awareness, spices, as the "soul" of the food industry, have attracted much attention for their safety and natural flavor. Traditional batch high-temperature sterilization often leads to loss of aroma and darkening of color, and is difficult to meet the modern food industry's demand for efficient, stable, and traceable production.
As an industry leader with 24 years of professional sterilization technology experience, ZONGON has launched the "Continuous Spice Steam Sterilization Production Line." Adhering to the "Back to Basics" design philosophy, we offer you a set of industrial-scale solutions that combine efficiency, energy saving, and intelligence to help your products safely enter the global market.
[Core Advantage: Why Choose ZONGON?] 】
We not only provide equipment, but also offer proven success stories in 35 countries worldwide. ZONGON is committed to providing the most comprehensive and reliable system support for new and existing customers in the sterilization industry.
1. Production Ability: Up to 2 Tons/Hour
Large capacity guarantee: The production line can handle up to 2 tons per hour, perfectly adapting to the pace of large-scale industrial production and significantly enhancing delivery capacity.
Precise and gentle feeding: Equipped with 500L and 1000L large-capacity feed hoppers combined with low-speed metering screw conveying, it ensures spice particles are not crushed or damaged before being sent into the sterilization chamber, protecting the integrity and natural form of raw materials from the source.
2. Innovative sterilization technology locks in natural flavor (Sterilization & Pasteurization)
Electromagnetic Joule heat + steam injection: We have abandoned a single heating method, adopting a dual technology combining electromagnetic heating chamber walls with steam injection.
Scientific humidity control and cooling: The system can flexibly generate saturated, dry, or superheated steam according to process requirements, achieving precise humidity control, effectively reducing total colony count, and maximizing the preservation of the original aromatic compounds of spices.
3. Intelligent "reverse push" mechanism, every chip meets standards (Conveying & Automatic Reverse)
Closed-loop temperature control: This is a major highlight of this production line! The conveyor screw is equipped with an exclusive "Automatic Reverse" function.
Rejecting "sandwich cuts": Only materials that truly meet the preset sterilization temperature and time requirements are allowed to enter the cooling stage. Materials that do not meet temperature standards will be automatically returned for reprocessing, ensuring a 100% sterilization pass rate and completely eliminating batch quality risks.
4. "Dry and wet" ultra-fast cooling, ready to use (Dry-Wet Flash Cooling)
Three-stage rapid cooling: Materials cool rapidly in a cold, dry air environment, combined with chilled water circulation inside the screw and upper jacket, resulting in high cooling efficiency.
Worry-free online packaging: The unique drying air injection design quickly removes excess moisture, minimizing the moisture content of materials. After sterilization, it can be directly packaged online, without the need for secondary weighing and dehumidification, greatly simplifying the downstream process.
5. Full-link digital management (HMI & PLC Interface)
Smart Brain: Utilizes advanced PLC control systems and human-machine interface (HMI).
Full-cycle traceability: Integrates CCP key point alarm management (compliant with HACCP system requirements), multi-level user permission management, formula database storage, and full-process production traceability, making production management more transparent and compliant.
[Optional Facilities: Creating a Turnkey Project]
To make your use more worry-free, we also offer a full set of optional accessories, including electric steam generators, water-cooled units, and air dehumidifiers, creating a completely independent, constant, and humidity-controlled production microenvironment.
The ZONGON continuous spice sterilization production line is not just a set of equipment, but a powerful moat for your product's safety and quality. We sincerely invite you to visit the factory and witness firsthand how this "steel dragon" provides absolute safety assurance to spices without damaging nature's gifts.
Joining hands with ZONGON, letting the world taste the safe "Chinese flavor"!
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